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RPC Envases expands despite Spanish crisis

By Richard Higgs
Posted 14 November 2012

European rigid packaging producer RPC is expanding in Spain and investing in new technology despite the country’s current economic crisis. 

The group’s local extrusion blow moulding offshoot RPC Envases has relocated one of its plants to a new 12,000m2 site near Madrid.

A lack of space to expand its growing business in the town of Arganda Del Rey, just south of Madrid, prompted the Spanish subsidiary to shift production east to a refurbished facility in  Campo Real.

To coincide with the move, RPC Envases is making new investment in its capacity to blow mould multi-layer bottles and jars for the food sector, as well as adding fresh technology to   injection mould thin wall containers with in-mould labelling.

RPC’s latest investment in its Spanish offshoot, part of the Rushden, England-based group since 1997, comes as it has enjoyed three years of growth in spite of Spain’s economic crisis.

Although the national unemployment rate has topped 24%, RPC Envases, employing 89, has still managed to double its turnover, according to the group.

RPC Envases, which relocated in September, did not disclose the sum invested but described it as “significant”.  Nor would it reveal details of its new thin wall container technology project, saying only that it involves the latest advances in injection moulding and robotics.

As for blow moulding, the firm carried out a review of its market position and has turned for equipment to suppliers including Bekum, Magic and Automa, according to its general manager Juan José Martin.

“We undertook a self-critical attitude and a realistic assessment of our position in the market for blow moulded plastic bottles.

“Through this approach, we have redefined the tool configuration and the type of blow moulding equipment, which has helped us to reach much higher efficiency and introduce numerous improvements in all production areas,” he said.

One advantage of the new facility is its high level of hygiene which “may allow us to re-enter the market of high-end cosmetics”, the general manager said.

RPC Envases also looked to reducing the energy consumption and cost in the new plant, introducing variable speed eco-friendly compressors and adiabatic cooling equipment for hydraulics.

The move has increased the plant’s production and warehouse area from around 4,000m2 to 6,000m2 as well as enlarging the office space. The firm runs a second plant in Cadiz.

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